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I figure that my setup is doing something similar since the motor isn't breaking a sweat with the 20t pinion & the entire chassis is hot when I pick it up. I'm sure the fins are making contact with the jacket & the jacket is completely flat on the bottom.Nice info! Can you imagine a billit aluminum can support, that would fit snugly around the motor, and bolt to the aluminum chassis? It could use the chassis as a great big heat sink. Then imagine it bolted down to a JBI chassis, like I have. You'd almost never overheat the motor. Hummm, wish I had a milling machine! The idea struck me, when someone mentioned having to raise the motor mount to accommodate the larger motor. My first thought was why not just machine out a space in the chassis, then the motor would lay snugly on the chassis, and presto, a BIG heat sink!