Shimming there will cause potential clearance issues at the hub adapter on the other side of the stub axle though. If removing the spacers from behind the pivot balls at the arm doesn't do it, you can shave material from the end of the arm to allow the pivot ball to allow the hub to be moved closer to the diff, increasing dogbone/cup engagement. A little a time though, too much will create other issues, such as broken cups from the dogbone contacting the cup. It's a critical balance, too little engagement ant the dogbone pops out, too much and you start breaking diff output cups.What about the option of adding shims to the CVD as shown below. Any downside?
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Possibly, but once the dogbone slips out of the cup it usually ends up jammed between the cup and lower arm. So driving for even a few seconds before realizing something is amiss will cause the arm to get chewed up like that too. After the dogbone has slipped out a couple times the arm looks like that. Mine do. Even though I haven't had a dogbone problem in over a year. The scars remain, LOL.Also, I was just scrutinizing the first picture you posted above. You most definitely need to limit your shock compression. Your lower a-arm is all chewed up on the top under the cup from contact with the outdrive. I’d bet dollars to donuts that your axles are popping on compression, not extension. I had exactly this same situation with a NOTO that I bought from another forum member. It also came with RPM arms, and they were chewed up in exactly the same place. I tried readjusting droop, pulled the pivot ball rings, and still couldn’t get more than 3 or 4 minutes into a pack without popping out the front right drive shaft.
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